Installation Instructions for Extractor hood vent.
Some images are clickable for a larger view

(1) To get started you'll need a Fiero hood, all Fiero hoods are the same, so any hood
will work. The extractor vent panel is molded with the correct contour to match the hood
perfectly. You'll want to set up in an area where you can make a mess without getting
thrown out. |
 

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(2) Mark the outline of the vent panel on the hood. Center the panel by
measuring to each edge of the hood. The rear edge of the panel should be
19.5" from the front edge of the hood at centerline. Make sure everything looks straight and then go ahead
and cut it out. A muffler cut-off tool works well. Be sure to only cut through the top
layer of the hood (about 1/8"). Peel the outer skin of the hood away to reveal the
understructure. Clean off any remaining adhesive from the understructure. Cut a smaller
hole in the understructure leaving a small ledge for the vent panel to rest on. The ledge
should be no more than 1/2" on the front, but can be 1" or wider on the sides.
The rear edge of the hole should follow the front edge of the trunk sealing surface. Use
the pictures as a guide. You may want to cut some strips from the scraps and
bond them to the bottom edges of the hood skin where the vent panel is not
supported. This will prevent the adhesive from dripping through during
final assembly, and will also create a stronger bond. As an easier
(quicker) alternative I have also just backtaped the edges with duct tape
and I haven't experienced any cracking, even years later. |

Click image for larger view(3) Set the vent panel into the opening for a test fit. The vent panel should be
flush with the hood surface. Add shims (tooth picks) under the panel to raise it if necessary. Spend a
few extra minutes to get it positioned correctly now, and you'll save
yourself a few hours when it comes
time to do the bodywork. Trim any edges as needed to allow a 1/16-1/8" gap on all
sides. The edges of both panels should be chamfered to create a "vee" about
1" wide and 1/8" deep. Remove the vent and prepare the surfaces for bonding by
removing any paint or surface coating and roughing the surface.

Click image for larger view |
 Note: The rear edge of the
panel has been changed from straight to curved, so that it will be fully supported by the
understructure of the hood, and so that the seam will not be visible from the bottom of
the hood. |
 
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(4) Follow the manufacturer's directions to apply the adhesive. Apply the adhesive to the
hood at all contact points. Be sure to coat all panel edges. Set the vent in the opening
and apply enough pressure to seat the vent in the adhesive. Place a heavy object on the
vent to prevent it from moving while the adhesive sets. The edges should be filled with
adhesive and spread smooth with a plastic spreader or putty knife. Cure time will vary
with brands of adhesive, but it will usually set up within 30 minutes. |
 (5) Once the
adhesive has fully cured, you're ready to fill and smooth the edges. Polyester autobody
filler will work fine. Apply enough filler to hide the seam and sand it smooth, then prep
and paint. |
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 (6) Finally,
step back and take a look at your new Extractor hood. |
Notes:
1: The Fiero hood is made of a material known as SMC. SMC contains glass
fibers which when cut can cause irritation to eyes and skin. Be sure to wear a dust mask
and protective eyewear when cutting or sanding SMC or FRP.
2: I recommend Evercoat SMC Panel Adhesive #994. It is a polyester based
adhesive that firms up in about 20 minutes, hardens in 3 hours and fully cures in 12
hours. It has a consistency like peanut butter and is easy to mix and apply. It is also
easy to sand. Cost is about $20/Qt, which is enough to do four of these scoops, so you'll
have enough left over for other repairs or modifications on your Fiero. Most other SMC
adhesives I've seen (including 3M) come in a double barrel syringe and are epoxy based.
They will work fine to attach the scoop, but they often require a special aplicator gun
and nozzles (+$50). Epoxies are a bit tougher to sand.
3: You should be able to complete this project in a weekend, not including
paint. The actual time spent working is much less than two days, but you need time for the
adhesive to cure before you can do any final bodywork. If your Fiero is your only car, you
may want to find another hood to work with. Finish it to match your car and then just swap
hoods when you're done.